Thursday, March 20, 2008
Reassembly: Progress is made
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This Blog documents my first scooter restoration. The goal is to provide as accurate to manufacturer spec -- details related to the SS180 so those that are restoring their SS180 can keep it as "original" as possible. But please note: I would also like to offer alternatives to make the bike more reliable as a "daily rider" so that those SS180 owners can benefit from this blog as well.
5 comments:
Two things. Put the floor aluminum strips on before you put the motor in. Two reasons: It's WAY easier to manipulate the body around as you position tracks and peen the rivets over. Secondly, the cylinder gets in the way of installing the floor track rivets at the rear of the R/H floor section. Really, the FIRST thing to put on the main body while it is still a "bare" body are the floor tracks. Drop the motor out while it's still easy so you can do the tracks.
- Paul B.
Also, loose the air cleaner assembly at this point because you'll need to tune it later anyway and it will need to be removed then and you need to put the cable (spark plug cable and harness to the junction box) through the securing strap that goes on the screw under the air cleaner bottom case (the same screw that secures the top of the cylinder shroud. And, put the air horn on (the aluminum, curved, tubular thing that the air bellows connects to) before the motor, (nuts and washers on the inside of the body, no markings on the bolts)it's easier. And easy is good. :)
- Paul B.
And - (sorry, just thinking scattered tonight!), put the "Super Sport" rear script and taillamp on before putting the motor in - again, easier. And, put the exhaust on before the rear tire, can't get the main exhaust bolt on with the tire on, and it's a pain in the ass to get the tire off with the motor in.
- Paul B.
Thanx Paul B.
Thanks, great blog post
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