Going no where and not in a rush

Waiting on some minor paint touch-up on a part at the moment. Clutch is still out and needs to be reinstalled and tested again. I am so hopeful that just soaking the clutch plates (remember the engine sat for over 1 year after rebuild and before running), but I also suspect that will not solve the problem. Paul is still storing the scoot and says that since he has never worked specifically on an SS180 motor he fears he is overlooking something on the clutch and therefore recommends I bring it in to First Kick Scooters and have them resolve the clutch issue. Paul suspects that I do not need to open the engine cases and go to the cush drive -- he believes the problem is the clutch and why open the cases until I confirm that. I agree.

Other news, I have a 9-week-old daughter now and received a pink slip for next year (I am a English teacher), which means I am focused as all hell to find work for next year.

Yesterday, I took my Bajaj Chetak to a local scoot rally:


I broke down. Fuel starvation. Thank God for a chase vehicle that day.

A thank you is due

Thursday night, the local SC, First & Last Chance Scooter Club, met for its monthly drink. Just like to scoots I am a relative newbie to the club as well. I struck up a conversation with two more experienced scooterists and restorers, Paul S & Dano. I started to go on about the great customer service I have received from some scooter shops. Paul, who has been in the scene for I'm guessing a couple decades, told me about the mod-revival days and the history of all the shops. In those days, you had a catalog and a phone number and called the shops for the parts and advice. Those shops were accustomed to holding their client's hands and walking them through the challenges the scooters offered the owners. That hit the nail on the head for me!

There are a few scooter shops who held my hand for hours via the phone and email and to be honest probably did not make enough money off of me for what they invested in me, but what I can tell you is their passion for vintage bikes lives through me and now the SS180 and at some point the TV175.

For the Vespa hand-holding I can not thank enough Alex, of Motorsport Scooters. He is a very knowledgeable resource and geniueningly cares about people. He is a lot of fun to speak with. David, of First Kick Scooters. David is the most calming person in the scooter culture I spoken with. He has researched on his own time to help me trouble shoot many issues and always came back to me with answers. He has taken great care of me. Mic, of ScooterShop, is another O'G, like Alex. He is a hoot to talk with and is also very knowledgeable. He moves at the speed of light in conversation. Danell, of Scooter Parts Direct also took very good care of me and even referred me to competitors when I was in a pinch for a part she did not have.

For the Lambretta hand-holding, a true O'G scooterist is Gene, of Scooters Originali. Overall I can only say great things about him. He continues to hold my hand which each and every step of my Lambretta restoration. He is also great with Vespas. Mark, of Jet200, is new to the shop scene, I believe, but other club members also love him. He is a very fair guy and works with you until you are happy.

There are other shops that I have had positive experiences with, but the ones listed above are the ones I frequented the most.

Attention diverted

My wife is due with our second child within the next 3-5 weeks and that's where my attention is. We have our hands full with Hudson Rogue, our 3-year-old boy, and soon I will need to be very available for him when my wife is caring for the infant. Gender unknown.

I am aware that the clutch video was too long for YouTube and Blogger, so I will look for alternative video sites at a later date. Paul will put the clutch back in the bike as soon as he can get to it. I also need to call a fellow SS180 owner to work out why my headlight is grounding out when in the socket. All the mean while, with every penny saved for projects, I am acquiring all the parts I need for my TV175 S3, but not really working on the bike.

I will be back!

Rebuild the clutch

The video below shows the final inspection/rebuild/bench test of the clutch. I will have it reinstalled in the SS180 and test ride the bike. If the issue is not resolved, then the bike will come home from Paul S's house and I will brainstorm from there . . . whether I buy a SIP VSC clutch or drop the motor, open the cases, and inspect the cush drive.

Clutch needle bearings "okay"

Got some garage time this morning and checked the needle bearings in my clutch. Yesterday, I bought a 1" pipe to hacksaw and Dremel into a tool to open the reverse thread nut to expose the needle bearings. After a few minutes with the saw and seeing that I had only scratched the surface I thought of a creative way to loosen the nut without a punch.
And the best part is the needle nose pliers worked. My only concern is I wonder if the nut should have been on tight enough so that I could not loosen it this way? Could this of caused the "grabbing" I experienced?
All forty needle bearings were there and appear to be in great condition. I need to oil them back up as I wiped them down with a micro fiber cloth to avoid any dust particles getting on them.
There is a small amount of space between the needle bearings, but it's fairly tight overall as you can see.

I need to continue down the trouble shooting list I compiled.

Happy Thanksgiving!